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繞線機行業設備中如何晉升繞線機速率晉升出產效率?

時候:2022-06-21   拜候量:1698

全主動轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子繞線機是公用于出產鉤型(xing)整活動子轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子的(de)設備,合適于中、細線徑轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子的(de)繞線。用于出產吸(xi)塵器機電(dian)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子、電(dian)動器轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子和各種鉤型(xing)整活動子的(de)串(chuan)激(ji)機電(dian)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子。

此類主動轉子繞線機可選擇人機界面和plc/CNC操縱3軸伺(si)服機電。

使命順序如次(ci):利用氣缸(gang)能夠使繞(rao)線(xian)(xian)(xian)(xian)養(yang)護(hu)(hu)頭分別,頂工件(jian)系(xi)(xi)統(tong)(tong)將工件(jian)頂入夾(jia)頭內,養(yang)護(hu)(hu)頭養(yang)護(hu)(hu)住轉子,進(jin)(jin)行工件(jian)初定位,而后(hou)(hou)夾(jia)頭夾(jia)緊工件(jian),夾(jia)線(xian)(xian)(xian)(xian)系(xi)(xi)統(tong)(tong)夾(jia)線(xian)(xian)(xian)(xian),飛叉顛末CNC操縱進(jin)(jin)行掛線(xian)(xian)(xian)(xian)、剪線(xian)(xian)(xian)(xian)系(xi)(xi)統(tong)(tong)剪線(xian)(xian)(xian)(xian)、飛叉顛末伺(si)服機電驅動(dong)(dong)(dong)(dong)繞(rao)線(xian)(xian)(xian)(xian),分度(du)、掛線(xian)(xian)(xian)(xian),養(yang)護(hu)(hu)線(xian)(xian)(xian)(xian)系(xi)(xi)統(tong)(tong)相(xiang)配(pei)行動(dong)(dong)(dong)(dong)主動(dong)(dong)(dong)(dong)實(shi)現(xian)(xian)掛線(xian)(xian)(xian)(xian),而后(hou)(hou)繞(rao)下一槽,最末實(shi)現(xian)(xian)或繞(rao)線(xian)(xian)(xian)(xian)后(hou)(hou),養(yang)護(hu)(hu)線(xian)(xian)(xian)(xian)、夾(jia)線(xian)(xian)(xian)(xian)、剪線(xian)(xian)(xian)(xian)系(xi)(xi)統(tong)(tong)相(xiang)配(pei)行動(dong)(dong)(dong)(dong)實(shi)現(xian)(xian)剪線(xian)(xian)(xian)(xian)、夾(jia)線(xian)(xian)(xian)(xian)行動(dong)(dong)(dong)(dong)。

可見繞線機(ji)(ji)的(de)起停(ting)加以(yi)速徑直相關(guan)到轉子的(de)出產速和(he)繞線品德。同(tong)步對眾的(de)氣動組件的(de)緩慢時(shi)序操(cao)縱亦進(jin)(jin)步出產效率的(de)關(guan)頭,是(shi)以(yi)傳統(tong)的(de)CNC系統(tong)和(he)通俗的(de)PLC并不能很好地合(he)適于此類繞線機(ji)(ji)的(de)操(cao)縱使命,進(jin)(jin)一步晉升繞線速確當(dang)空無限(xian),是(shi)以(yi)出產廠商初(chu)步尋求更好的(de)處理計劃。


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SIGMATEK的(de)處理計劃

原局部系統人機界面需要與PLC/CNC進行通訊(xun),是(shi)以便(bian)在了暗號傳(chuan)輸延時的題目(mu),徑直影響了出產效率(lv)。

全(quan)新的系(xi)統同渡過選用(yong)(yong)智能化操(cao)縱終端,外(wai)面(mian)徑直集成了操(cao)縱用(yong)(yong)的CPU,從而將人機界面(mian)和(he)PLC/CNC合而為一,不在通訊延時(shi)的題(ti)目,出產效率高(gao)峻幅度進(jin)步。同步還有用(yong)(yong)加重electrical柜(ju)內確(que)當空(kong)占(zhan)用(yong)(yong),使(shi)零件體(ti)積大(da)大(da)削(xue)減(jian)。

Sigmatek系統(tong)顛末(mo)闡揚高等編程(cheng)語言的(de)(de)怪異上(shang)風,對(dui)每軸交(jiao)活動(dong)伺(si)服機電的(de)(de)驅動(dong)進(jin)行(xing)(xing)(xing)切確優化,不只能(neng)行(xing)(xing)(xing)對(dui)伺(si)服機電的(de)(de)地(di)位和(he)速(su)進(jin)行(xing)(xing)(xing)切確操(cao)縱(zong)(zong),同步還對(dui)扭矩進(jin)行(xing)(xing)(xing)及時監(jian)測。顛末(mo)對(dui)繞線渡過程(cheng)中的(de)(de)機電啟停進(jin)行(xing)(xing)(xing)變加以速(su)操(cao)縱(zong)(zong),從而能(neng)大大延長了(le)飛叉(cha)的(de)(de)啟停加以速(su)期(qi)間,定(ding)位速(su)更快,操(cao)縱(zong)(zong)精(jing)度高。在(zai)確保高性能(neng)的(de)(de)同步,在(zai)高靠得(de)住性方面(mian)也作了(le)激化。Sigamtek操(cao)縱(zong)(zong)終端自身便(bian)能(neng)顛末(mo)伺(si)服系統(tong)進(jin)行(xing)(xing)(xing)拉(la)力的(de)(de)調度,確保繞線渡過程(cheng)所需的(de)(de)永久(jiu)拉(la)力,再加以上(shang)送線有些的(de)(de)拉(la)力操(cao)縱(zong)(zong)器(qi),便(bian)可安閑(xian)服截然差別(bie)線徑的(de)(de)繞線需要。

該系統操(cao)縱終真個操(cao)縱面板上(shang)有(you)薄膜輕壓按鍵(jian)和數(shu)(shu)據輪,操(cao)控極(ji)其方(fang)便。5.7"的(de)LCD一色(se)顯現屏有(you)向(xiang)陽(yang)照明。用戶能夠顛末(mo)屏幕上(shang)的(de)天下文菜單、人機會話編程界面進行參(can)數(shu)(shu)化輸出編程,圖形(xing)及時顯現工(gong)況,可率(lv)性對繞線參(can)數(shu)(shu)進行編輯、批(pi)改(gai)、儲(chu)(chu)存和加以(yi)密等多種(zhong)措置,可方(fang)便的(de)繞制兩樣型號的(de)轉(zhuan)子(zi),并(bing)可儲(chu)(chu)存全(quan)數(shu)(shu)繞制參(can)數(shu)(shu)。

借用(yong)助于以(yi)上的上風,設備全新(xin)操縱系統的繞線機(ji)繞制一個轉子用(yong)時不跨越35秒。


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