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繞線機行業設備中如何晉升繞線機速率晉升出產效率?

時候:2022-06-18   拜候量:1659

全主(zhu)動轉(zhuan)(zhuan)子(zi)繞線(xian)機是公用(yong)于(yu)(yu)出產鉤型整活動子(zi)轉(zhuan)(zhuan)子(zi)的(de)(de)設備,合適(shi)于(yu)(yu)中(zhong)、細線(xian)徑轉(zhuan)(zhuan)子(zi)的(de)(de)繞線(xian)。用(yong)于(yu)(yu)出產吸塵器(qi)機電轉(zhuan)(zhuan)子(zi)、電動器(qi)轉(zhuan)(zhuan)子(zi)和各(ge)種鉤型整活動子(zi)的(de)(de)串激機電轉(zhuan)(zhuan)子(zi)。

此(ci)類主動(dong)轉子繞線機可選擇(ze)人機界面(mian)和(he)plc/CNC操縱3軸伺服機電(dian)。

使命順序如(ru)次:利(li)用氣(qi)缸(gang)能(neng)夠使繞(rao)線(xian)(xian)養(yang)護(hu)頭分別,頂工(gong)(gong)(gong)件(jian)(jian)系(xi)(xi)統(tong)將(jiang)工(gong)(gong)(gong)件(jian)(jian)頂入夾頭內,養(yang)護(hu)頭養(yang)護(hu)住轉子,進行(xing)(xing)工(gong)(gong)(gong)件(jian)(jian)初(chu)定位,而后(hou)夾頭夾緊工(gong)(gong)(gong)件(jian)(jian),夾線(xian)(xian)系(xi)(xi)統(tong)夾線(xian)(xian),飛叉(cha)顛末CNC操(cao)縱進行(xing)(xing)掛線(xian)(xian)、剪(jian)線(xian)(xian)系(xi)(xi)統(tong)剪(jian)線(xian)(xian)、飛叉(cha)顛末伺(si)服機電驅動(dong)繞(rao)線(xian)(xian),分度、掛線(xian)(xian),養(yang)護(hu)線(xian)(xian)系(xi)(xi)統(tong)相(xiang)配行(xing)(xing)動(dong)主動(dong)實(shi)(shi)現(xian)掛線(xian)(xian),而后(hou)繞(rao)下一槽,最末實(shi)(shi)現(xian)或繞(rao)線(xian)(xian)后(hou),養(yang)護(hu)線(xian)(xian)、夾線(xian)(xian)、剪(jian)線(xian)(xian)系(xi)(xi)統(tong)相(xiang)配行(xing)(xing)動(dong)實(shi)(shi)現(xian)剪(jian)線(xian)(xian)、夾線(xian)(xian)行(xing)(xing)動(dong)。

可見繞(rao)線機的起(qi)停(ting)加以(yi)速(su)徑直相(xiang)關到轉子(zi)的出(chu)產速(su)和繞(rao)線品(pin)德。同步(bu)對眾的氣動組件的緩(huan)慢(man)時序(xu)操(cao)(cao)縱亦進步(bu)出(chu)產效率的關頭,是(shi)(shi)以(yi)傳統(tong)(tong)的CNC系統(tong)(tong)和通俗的PLC并(bing)不能很好地合適于此類繞(rao)線機的操(cao)(cao)縱使命,進一(yi)步(bu)晉升繞(rao)線速(su)確當(dang)空無限,是(shi)(shi)以(yi)出(chu)產廠商(shang)初步(bu)尋求更好的處理計劃。

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SIGMATEK的(de)處理計劃

原部(bu)分系統人機界(jie)面需要與PLC/CNC進(jin)行通訊,是(shi)以(yi)便在了(le)暗號傳輸延(yan)時的題(ti)目,徑直影響了(le)出產效率。

全(quan)新的系統同(tong)渡過(guo)選用(yong)智能(neng)化(hua)操(cao)縱終(zhong)端(duan),外面徑直集成了(le)操(cao)縱用(yong)的CPU,從(cong)而將(jiang)人機界面和PLC/CNC合而為一,不在(zai)通訊延(yan)時(shi)的題目,出產效率高(gao)峻幅度進步。同(tong)步還有用(yong)加重electrical柜內確當空占用(yong),使零件體(ti)積(ji)大大削減(jian)。

Sigmatek系(xi)統(tong)顛(dian)末闡揚高(gao)(gao)等編程(cheng)(cheng)語言的(de)(de)怪異上風(feng),對每軸(zhou)交活(huo)動伺服(fu)(fu)機(ji)電(dian)的(de)(de)驅動進行(xing)切確(que)(que)(que)優(you)化,不只能(neng)行(xing)對伺服(fu)(fu)機(ji)電(dian)的(de)(de)地位和(he)速(su)進行(xing)切確(que)(que)(que)操縱(zong)(zong),同(tong)步還對扭矩進行(xing)及(ji)時監測。顛(dian)末對繞線(xian)渡(du)過程(cheng)(cheng)中的(de)(de)機(ji)電(dian)啟(qi)停進行(xing)變加(jia)以(yi)(yi)速(su)操縱(zong)(zong),從而(er)能(neng)大大延長了飛叉的(de)(de)啟(qi)停加(jia)以(yi)(yi)速(su)期間,定(ding)位速(su)更快,操縱(zong)(zong)精度高(gao)(gao)。在確(que)(que)(que)保高(gao)(gao)性能(neng)的(de)(de)同(tong)步,在高(gao)(gao)靠得(de)住性方面也作了激化。Sigamtek操縱(zong)(zong)終端自身便能(neng)顛(dian)末伺服(fu)(fu)系(xi)統(tong)進行(xing)拉(la)力的(de)(de)調度,確(que)(que)(que)保繞線(xian)渡(du)過程(cheng)(cheng)所需的(de)(de)永(yong)久拉(la)力,再加(jia)以(yi)(yi)上送(song)線(xian)有些(xie)的(de)(de)拉(la)力操縱(zong)(zong)器,便可安閑服(fu)(fu)截然(ran)差別線(xian)徑(jing)的(de)(de)繞線(xian)需要。

該系(xi)統(tong)操縱終真(zhen)個操縱面板上有薄膜(mo)輕壓按鍵和(he)數據(ju)輪(lun),操控極(ji)其方便。5.7"的(de)LCD一色顯現(xian)屏(ping)(ping)有向(xiang)陽照明。用戶能夠顛末屏(ping)(ping)幕上的(de)天下(xia)文菜單、人機會話(hua)編程界(jie)面進行參數化(hua)輸出編程,圖形及時顯現(xian)工況,可率性(xing)對繞(rao)線參數進行編輯(ji)、批改、儲存和(he)加(jia)以密(mi)等多種措(cuo)置(zhi),可方便的(de)繞(rao)制兩樣型號的(de)轉子,并可儲存全(quan)數繞(rao)制參數。

借用助于以上的(de)上風,設備(bei)全(quan)新操縱系統的(de)繞線機(ji)繞制一個轉(zhuan)子用時不跨越35秒。


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